– Definition of the elements of a flanged joint

Studs: Cylindrical metal piece completely threaded, with a bevel at both ends to ensure the correct assembly of the nuts. Its main function is to join flanges in pipe lines.
Nuts: Hexagonal metal element containing an internal threaded hole. This allows the nut to thread onto the stud to form a secure connection.
Washers: Circular piece of metal containing a hole in the center, which allows the clamping force and tension to be distributed evenly over the surface of the flange.
Flanges: Element that joins two components of a piping system.
Gaskets: Accessory of lower hardness than the flange, which deforms in the flanged joint to generate an effective static seal.

2- Common materials in stud bolts

B7: Hardened and tempered alloy steel with good mechanical properties. Normally used in applications where high torque is required and therefore high strength is demanded.
B8 Cl1: Carbide solution annealed AISI 304 stainless steel, ideal in applications where moderate corrosion resistance is required in low liability applications.
B8 Cl2: Carbide solution annealed and cold extrusion hardened AISI 304 stainless steel, with a higher mechanical strength than B8 Cl1, which allows its use in higher liability applications.
B8M Cl1: Carbide solution annealed AISI 316 stainless steel, ideal for applications where corrosion resistance under severe conditions is required.
B16: Heat-treated steel, chrome-molybdenum-vanadium, for high pressure and high temperature.
L7: Hardened and tempered alloy steel with good mechanical properties. Standardized under ASTM A320, classified for low temperature services, unlike Gr B7 which is indicated for high temperature services.

3- Importance of torque

Proper tightening: A correct torque is crucial to guarantee maximum clamping without compromising the integrity of the material of the fasteners, flanges and gasket. Additionally, an adequate torque guarantees a correct static seal in the flanged joint, preventing leaks in the process.
Use of calibrated tools: Preventing over-tightening or under-tightening is essential to avoid flanged joint failures, which can be avoided with the use of optimal and calibrated tools.

4- Prevention of damage

Lubrication: Applying a suitable lubricant to the threads facilitates tightening and prolongs the life of the fasteners.
Checking: Regularly inspect studs and nuts for signs of wear, looseness or corrosion.
Correct choice of material: It is essential to choose the right material for the entire flanged joint, taking into account the hardness, chemical compatibility and mechanical resistance, in all the elements that compose it such as flanges, studs, nuts, washers and gasket.

5- Practical advice

Evaluate the operating conditions: It is of vital importance to identify the temperature, pressure and environment to which the flanged joint will be subjected where the fasteners will be used.
Proper gaskets: The use of gaskets is absolutely necessary for leak prevention. Always use the proper gaskets for static sealing, guaranteeing with the correct torque, that there are no leaks in the flanged joints.
Periodic check: Performing preventive maintenance ensures that the flanged joints maintain their integrity.
Quality fittings: High quality fasteners should be chosen to ensure high strength and safety of the flanged joint. Acquiring low quality or unreliable elements generates failures in the installation and operation process in a pipeline.

6- Benefits

Prolongation of the useful life of the flanged joints.
Ease of assembly and disassembly.
Prevention of leaks.
Increased safety and reliability.

Flexilatina de Colombia is the only national manufacturer that meets superior quality standards. If you have any questions or need advice, please do not hesitate to contact our sales department. We will be pleased to provide you with the best assistance and help you select the ideal element and material according to the needs of your production process.